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Working Principle of Rotameter / Flow Meter

LEVSEN Rotameters are useful for measuring the flow of Water , Air, Common Gases, Alkelies, Oil, Organic Chemicals etc. When fluid or gas flows through a taper tube containing a float, a pressure difference of P1 and P2 is created between upper and lower side of the float. The float moves upwards by a force obtained by multiplying the pressure differential by the maximum cross sectional area of the float. Due to taper tube, as the float moves upwards, the fluid passing area increases as a result of which the differential pressure decreases. Upward movement of float stops when the dead load is dynamically balanced by the differential pressure. Tapering of metering tube is so designed that the vertical movement of the float becomes linearly proportional to the rate of flow and the scale is provided to read the position of the float, thus giving birth to flow rate indication. Based on Bemoulli's theorem, the principle mentioned above can be theoretically expressed as follows.

FLOW FORMULA

• Q = Volumetric flow rate
• V = Volume of Float
• C = Flow coefficient
• Af = Maximum pressure receiving area of float.
• A = Fluid passing Area
• P = Float Density
• g = gravimetric acceleration
• y = Fluid Density

LEVSEN CONTROLS & EMGINEERING provides various types of Rotameters / flow meters available namely :


GLASS TUBE ROTAMETER SERIES GTR 100

LEVSEN make high accuracy fully enclosed online direct reading glass tube rotameters are relatively simple and reliable instruments for continuous flow rate indication. This rotameters consists of a vertical mounted, calibrated tapered tube with float inside and a scale directly calibrated as per flow range taking into account operating Sp. Gr. /Density and operating viscosity. Line fluid raises the float in tapered glass Tube, Area increases as float moves upward thereby showing the exact (Increasing) flow.

SPECIFICATIONS

METER BODY: M.S. POWDER COATED / SS 304
FLOAT: SS 316 / PTFE / PVC/ Monel
WETTED PART: SS 316 /SS 304 / M.S./PTFE/PVC/P.P./Monel
PACKING: Neoprene / PTFE/ Silicon
TUBE: Borosilicate Glass
SCALE: SS304/Aluminum
CONNECTION: Flanged / Threaded
OPERATING TEMPERATURE: 200°C ( Max.)
ACCURACY : ±2% of full scale
RANGE ABILITY: 10:1
REPEATABILITY: 0.5%

Application

Flow Measurement of liquid like Water, Oil, Alkalies, Organic Chemicals etc., Air and Common Gases.

ACRYLIC BODY ROTAMETER SERIES ABR 200

LEVSEN make high accuracy, clear acrylic body rotameter uses tapered tube drilled directly in acrylic plastic body itself, acrylic plastic is highly stabled, chemical resistant and gives glass like clearness which enables clear visualization of flow. In Acrylic Body rotameter, Flow range is calibrated, engraved and colored body itself for long lasting durability. Acrylic body rotameters are generally used for Air, Water and Gases.

SPECIFICATIONS
METER BODY: ACRYLIC
FLOAT: SS 316 / PTFE / PVC
WETTED PART: SS /PTFE/PVC/P.P
O-RINGS: Neoprene / PTFE/ Silicon
SCALE: Engraved on Body
CONNECTION: Flanged / Threaded
OPERATING TEMPERATURE: 70°C (Max.)
ACCURACY : ±3% of full scale
RANGE ABILITY: 10:1
REPEATABILITY: 0.5%

Application

Flow Measurement of Liquid like Water, Oil, Alkalies, Organic Chemicals etc., Air and Common Gases.

METAL TUBE ROTAMETER SERIES MTR-300

LEVSEN Metal Tube Variable Area Flow Meters (Rotameters) are intended for application where high pressure, temperature OR corrosive conditions preclude the use of conventional glass tube. These are all Metal Variable Area type Flowmeter design to measure flow rate of liquids, gases & steam under critical conditions. It consists of a tapered metal tube, an indicating assembly and a float. A magnet encapsuled in float couples with rotating magnets connected to an indicating pointer, thus the movement of the float, is accurately indicated in terms of flowrate.

SPECIFICATIONS

Meter Body: SS316/SS304 Float: SS316/PTFE
Indicating Housing: ABS/Aluminum/SS304

Operating Temperature: 250°C ( Max.)
Operating Pressure: 40 Bar ( Max.)
Accuracy : ±2% of full Scale

Accessories

a) Electronic Transmitter with 4-20 mA O/P
b) High & low Flow Switches.
c) Digital Flow rate Indicator & Totaliser .

Application

Flow Measurement Of Water, Acids, Organic Solvents, Salts, Gases Under High Temp. & Pressure.

BY PASS ROTAMETER SERIES BPR-400

LEVSEN By-Pass Rotameters are the most economical solution for flow measurement in large pipe lines and for large rate of flow suitable for measuring flow rate in 50 NB to 500 NB line size and range covered in between 25 to 800 M3/Hr water above pipe line size. The Orifice calculation and design is based IS/ BS Standards. Bye Pass systems are available in Flange Tap, Carrying Ring Type OR D and D/2 Type. The differential pressure across the main orifice plate is proportional to the flow rate in the main pipeline. The flow rate indicated in the by pass rotameter is calibrated in terms of flow through the main pipeline, a range orifice is used at the inlet of the rotameter

LEVSEN makes By-Pass Type Rotameter Complete Assemblies are recommended for large flows in 2” & above size pipe lines, where direct on-line Rotameter is not possible for becoming very costly due to non availability of required dia. Tube or large dia. Tube respectively.

Rotameter in by pass line measures the bypass flow that is directly proportional to the main flow of main line

Assembly consists of

a) A pair of orifice flanges
b) A precisely bored & finished orifice plate
c) Necessary by-pass piping
d) 2 Nos. Isolating valves
e) A rotameter in By- Pass line with range orifice plate.

SPECIFICATIONS

Meter Type: Glass tube Rotameter / Metal Tube Rotameter
Type of Tapping: Flange/ D & D/2 Corner
Accuracy: ±2% of full flow
Range ability: 7 : 1 Or 5 : 1

Material of Construction

Orifice Flange: SS316/SS304/MS/CS/PP/PVC
Orifice Plate: SS316/SS304/Hastoloy ‘C’/Monel/PVC/PP
Carrier Ring: SS316/SS304/MS/PP
By Pass Line: SS316/SS304/MS/PVC
Wetted Part Of Rotameter: SS316/SS304/MS/PVC

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